ASM Handbook Volume 22B - Metal Process Simulation

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  ASM Handbook W Volume 22BMetals Process Simulation Prepared under the direction of theASM International Handbook Committee D.U. Furrer  and  S.L. Semiatin , Volume Editors Eileen DeGuire , Content Developer Steve Lampman , Content Developer Charles Moosbrugger , Content Developer Ann Britton , Editorial Assistant Madrid Tramble , Senior Production Coordinator Patty Conti , Production Coordinator Diane Whitelaw , Production Coordinator Scott D. Henry , Senior Manager, Content Development Bonnie R. Sanders , Manager of Production Editorial Assistance Elizabeth MarquardBuz RileyMaterials Park, Ohio ASM Handbook, Volume 22B, Metals Process Simulation D.U. Furrer and S.L. Semiatin, editors Copyright © 2010, ASM International® All rights reserved.  Copyright # 2010by ASM International W All rights reservedNo part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the written permission of the copyright owner.First printing, September 2010This book is a collective effort involving hundreds of technical specialists. It brings together a wealth of information from worldwide sources to help scientists,engineers, and technicians solve current and long-range problems.Great care is taken in the compilation and production of this Volume, but it should be made clear that NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE GIVEN IN CONNECTION WITHTHIS PUBLICATION. Although this information is believed to be accurate by ASM, ASM cannot guarantee that favorable results will be obtained from the use of this publication alone. This publication is intended for use by persons having technical skill, at their sole discretion and risk. Since the conditions of product or material use are outside of ASM’s control, ASM assumes no liability or obligation in connection with any use of this information. No claim of any kind, whether asto products or information in this publication, and whether or not based on negligence, shall be greater in amount than the purchase price of this product or publication in respect of which damages are claimed. THE REMEDY HEREBY PROVIDED SHALL BE THE EXCLUSIVE AND SOLE REMEDY OF BUYER,AND IN NO EVENT SHALL EITHER PARTY BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER OR NOT CAUSED BYOR RESULTING FROM THE NEGLIGENCE OF SUCH PARTY. As with any material, evaluation of the material under end-use conditions prior to specification isessential. Therefore, specific testing under actual conditions is recommended.Nothing contained in this book shall be construed as a grant of any right of manufacture, sale, use, or reproduction, in connection with any method, process, apparatus,product, composition, or system, whether or not covered by letters patent, copyright, or trademark, and nothing contained in this book shall be construed as a defenseagainst any alleged infringement of letters patent, copyright, or trademark, or as a defense against liability for such infringement.Comments, criticisms, and suggestions are invited, and should be forwarded to ASM International.Library of Congress Cataloging-in-Publication DataASM InternationalASM HandbookIncludes bibliographical references and indexesContents: v.1. Properties and selection—irons, steels, and high-performance alloys—v.2. Properties and selection—nonferrous alloys and special-purpose materials— [etc.]—v.22B. Metals Process Simulation1. Metals  —  Handbooks, manuals, etc. 2. Metal-work  —  Handbooks, manuals, etc. I. ASM International. Handbook Committee. II. Metals Handbook.TA459.M43 1990 620.1’6 90-115SAN: 204-7586ISBN-13: 978-1-61503-005-7ISBN-10: 1-61503-005-0 ASM International W Materials Park, OH 44073-0002www.asminternational.orgPrinted in the United States of AmericaMultiple copy reprints of individual articles are available from Technical Department, ASM International.  Foreword Publication of Volume 22B,  Metals Process Simulation , completes an ambitious undertaking begunin 2007 to compile an all-new, comprehensive reference resource on modeling as it applies to metalsprocessing. The first part, Volume 22A,  Fundamentals of Modeling for Metals Processing , was pub-lished in 2009.Many of the sections in this Volume will be familiar to  ASM Handbook   users, as they have beencovered extensively across the  ASM Handbook   series: phase diagrams, casting and solidification, form-ing, machining, powder metallurgy, joining, heat treatment, and design. This Volume interprets thesesubjects in the interdisciplinary context of modeling, simulation, and computational engineering.The high cost of capital investment in manufacturing can be mitigated by modeling and simulatingthe options. The effects of processing on materials can be tested and understood through modeling.This Volume and its companion, Volume 22A, provide materials engineers and scientists with theinformation they need to understand the potential and advantages of modeling and simulation and toprovide them with the tools they need to work with the modeling experts.When the first  ASM Handbook   was published in 1923 by ASM International’s predecessor, theAmerican Society for Steel Treaters, the computational tools of choice were a slide rule, paper, pencil,and data tables—all conveniently sized to slip into a lab coat pocket. Today, computational tools arealmost entirely software based, although some handheld electronics are also conveniently sized to slipinto a lab coat pocket. Many of the basic concerns between then and now are the same: how to controlproperties during processing, how to minimize waste, how to maintain quality, and so on. Additionalcontemporary concerns include automated manufacturing, new alloys, new applications such as aero-space and medical devices, environmental responsibility, tracking, and so on.ASM International is indebted to co-editors David Furrer and S. Lee Semiatin for their vision andleadership in bringing Volumes 22A and 22B to completion. The many authors and reviewers whoworked on these Volumes shared that vision. Unlike the subjects about which they wrote, a technicalarticle cannot be modeled or simulated; it must take tangible form as text and images, and this Volumeis the direct result of the contributors’ generosity in sharing their time and expertise.That first  ASM Handbook   was published as a loose-leaf collection of data sheets assembled in aleather-bound binder. Today’s  ASM Handbooks  are available online, in hardcover, or as DVDs. Timeshave changed, and ASM International continues to provide the quality information that materials sci-ence professionals need to chart the course of the future for their industries.Frederick J. LisyPresidentASM InternationalStanley C. TheobaldManaging Director ASM International iii
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