R419300595-BDL-001-AA_en

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    Service manual from MPC software V5.00   R419300595/08.2012 Replaces: R419300238/06.06 English marex OS II    for ship remote control systems with reversing gear    Service manual The specified data only serve to describe the product. Any information pertaining to the use of the product should only be considered as application examples and suggestions. The catalog information does not entail warranted properties. The information given does not release the user from the obligation of own judgment and verification. Our products are subject to a natural process of wear and aging.   All rights reserved by Bosch Rexroth AG, even and especially in cases of proprietary rights applications. The manual may not be reproduced or given to third parties without our consent. The cover page contains a sample configuration. The delivered product may vary from the illustration. This manual was srcinally created in German language.  R419300595/08.2012 |   marex   OS    II  Service manual   Bosch Rexroth AG |   Pneumatics 3/172   Contents Contents 1    About this service manual 11   1.1   Validity of the service manual .................................................................................................................. 11   1.2   Required and additional documentation .................................................................................................. 11   1.3   Presentation of information ...................................................................................................................... 11   1.3.1   Safety instructions................................................................................................................................. 11   1.3.2   Classification rules ................................................................................................................................ 12   1.3.3   Symbols and formats ............................................................................................................................ 12   1.3.4   Binary coding ........................................................................................................................................ 12   1.3.5   Designations ......................................................................................................................................... 13   1.3.6    Abbreviations ........................................................................................................................................ 14   2   Safety instructions 14   2.1    About this chapter .................................................................................................................................... 14   2.2   Intended use ............................................................................................................................................ 14   2.3   Improper use............................................................................................................................................ 14   2.4   Personnel qualification ............................................................................................................................. 15   2.5   General safety instructions ...................................................................................................................... 15   2.6   Product and technology-related safety instructions ................................................................................. 15   2.7   Power supply ........................................................................................................................................... 16   2.8   Installing and wiring devices .................................................................................................................... 16   2.9   Connecting an external alarm system ...................................................................................................... 17   3   Error display and diagnosis 18   3.1   Error states of the system ........................................................................................................................ 18   3.2   Error indication at control stations with control head type 230 ................................................................. 19   3.3   Error indication at control stations with control head type 240/241, 251 .................................................. 20   3.4   Error indication at control stations with control head type 244 ................................................................. 20   3.5   Error indication and processing at the MPC control unit .......................................................................... 20   3.5.1   Navigating on the display of the MPC control unit and making settings ................................................ 22   3.5.2   Displaying current error messages ....................................................................................................... 22   3.5.3   Displaying the old error list .................................................................................................................... 23   3.5.4   Clearing the old error list ....................................................................................................................... 26   3.6   Error messages on the display of the MPC control unit / error codes overview ....................................... 27   3.6.1   Visually acknowledging an error on the display of the MPC control unit ............................................... 27   3.6.2   Reading error messages from the display ............................................................................................ 27   3.6.3   Errors of the lever (control head) .......................................................................................................... 28   3.6.4   Errors of the CAN operating module ..................................................................................................... 33   3.6.5   Errors of the MPC control unit (abbr. MPC) .......................................................................................... 33   3.6.6   Errors of the I/O module ........................................................................................................................ 38   3.6.7   Error of the I/O extension, series 750 (module type 750) ...................................................................... 42    4/172 Bosch Rexroth AG |   Pneumatics   marex   OS    II  Service manual   | R419300595/08.2012   Contents 3.6.8   Errors of the extension module AIC 711 ................................................................................................ 46   3.6.9   Errors of the I/O extension AOC 711 ..................................................................................................... 48   3.6.10   Errors of extension module DDC 712 (also applicable for DIOC 711) ................................................... 50   3.6.11   Errors of the actuator controller ............................................................................................................. 52   3.6.12   Internal errors ........................................................................................................................................ 54   3.6.13   Errors of the parameters ........................................................................................................................ 56   3.6.14   Multi-engine errors ................................................................................................................................. 60   3.6.15   Errors of the gear ................................................................................................................................... 61   3.6.16   Velocity errors ........................................................................................................................................ 63   3.6.17   Errors of the speed ................................................................................................................................ 64   3.6.18   Trolling errors ........................................................................................................................................ 66   3.6.19   Engine load errors ................................................................................................................................. 67   3.6.20   Errors of the external control station ...................................................................................................... 68   3.6.21   External errors ....................................................................................................................................... 70   3.7   Error messages on the display of the I/O module / Overview of the error codes ...................................... 73   4   Information on measuring technology 77   4.1   Measuring the current .............................................................................................................................. 77   4.2   Measuring the voltage .............................................................................................................................. 77   4.3   Measuring the resistance ......................................................................................................................... 77   4.4   Testing the CAN bus ................................................................................................................................ 78   4.4.2   Testing the terminating resistance of the MPC control unit ................................................................... 79   4.4.3   Checking the continuity on CAN bus cables .......................................................................................... 80   5   Testing the MPC control unit 82   5.1   Self-test of the MPC control unit ............................................................................................................... 82   5.1.1   Calling up the MPC control unit self-test mode ...................................................................................... 82   5.1.2   Testing the CAN bus ............................................................................................................................. 82   5.1.3   Testing the parameter memory.............................................................................................................. 83   5.1.4   Quitting the self-test mode ..................................................................................................................... 83   5.2   Service display of the MPC control unit .................................................................................................... 83   5.2.1   Calling up the service display ................................................................................................................ 83   5.2.2   Display of analog inputs and outputs ..................................................................................................... 84   5.2.3   Display of internal analog values ........................................................................................................... 84   5.2.4   Display of digital inputs and outputs ...................................................................................................... 84   5.2.5   Quitting the service display .................................................................................................................... 85   5.3   LEDs on the board ................................................................................................................................... 85   5.4   Connections and test points at the board ................................................................................................. 86   5.4.1   Description of the terminals and test points ........................................................................................... 87  
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