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Please send this operation manual to the final customer without fail. Preservation Hot-air generator Operation manual Please read this without fail before use. This time, thank you very much for purchasing
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Please send this operation manual to the final customer without fail. Preservation Hot-air generator Operation manual Please read this without fail before use. This time, thank you very much for purchasing the hot-air generator. Please confirm whether the model, type, voltage and the order article are not wrong by the name board of this machine. Please read Operation manual (Basis operation) regarding the operation of the hot-air generator. 1.Attention on use 2.Installation 3.Piping 4.Power supply 5.Maintenance inspection 6.Name of every part 7.Service terminal 8.Abnormal detection TSK High pressure TSK Hot-air generator hot-air generator TSK-18 TSK-22H4 TSK TSK-32H5 TSK HT TSK-52H6 TSK-56 TSK-53H7 TSK TSK-62H8 TSK-82 TSK-72H9 TSK TSK-82H10 TSK-121 Platinum catalytic oxidation type deodorization device HJ-1.5 TAKETSUNA MANUFACTORY CO., LTD. Contents 1.Attention on use Please confirm without fail before use. 1 2.Installation 2 3.Piping 2 4.Power supply 2 5.Maintenance inspection 3 6.Name of every part Service terminal TSK TSK-22H4 32H5 TSK HT HJ-1.5 TSK-52H6 53H7 62H8 72H9 82H10 Output situation of each output terminal 6~ Abnormal detection 8-1 Overheat 8-2 Temp. warning 8-3 Blower warning 8-4 Other warning 9~ 1.Attention on use Please confirm without fail before use. For the hot-air generator is used without malfunctioning Important matters that demand special attention that became the cause of malfunction that occurred in the past is entered. Please inquire with the use method of your company. Please attach the demi-filter or CR-filter without fail to the suction side of the hotair generator. Please clean always the filter that is used or wire net of the hot-air generator inlet. (Standard equipment) Heater inside is overheated by the clogging of the filter and the hot-air generator may can not operate. Hot-air generator malfunctions when these adhered to the controller inside of the hot-air generator in the case that dust, mine dust, floating objects that pass electricity of carbon fiber, oil, lampblack, oil mist, moisture, and vapor is included to the atmosphere of the setting place of the hot-air generator. Hot-air generator can not use in corrosiveness of combustibility gas, inflammability gas, plating, and atmosphere. Please consult us in the advance. Please turn the breaker (NFB) of the hot-air generator constantly. Please do not turn / as the operation switch. Electron devices of the inside are damaged by serge voltage. Leakage of the hot-air is occured without fail on the characteristic of the flexible hose in the case of the piping by the flexible hose to the outlet and inlet of hot-air generator. Electron devices inside the operation panel are damaged by the hot-air of the high temp. that leaked flows backward to the hot-air generator inside. So, please execute the glass tape for the air leakage prevention that was enclosed to the outlet and inlet. Input terminal A1-A10 and output terminal B8-B10 is malfunctioned by the voltage is applied. And, output terminal B1-B7 is malfunctioned by the voltage more than the rating is applied. Please do not unite or wire that was adjoined the wiring of the service terminal with the power supply line, high tone wave line. Electron devices of the inside are damaged by noise. Please do not stopped the hot-air generator with the electromagnet contact device that was established to the first side of the hot-air generator. Electron devices of the inside are damaged by serge voltage. The thunder serge that occurred by falling of a thunderbolt becomes a cause to the wrong action, damage, and fire accident of the hot-air generator. Please attach the arrester without fail and please perform the falling of a thunderbolt measure in the case that the hot-air generator is used in the place where receives the influence of falling of a thunderbolt. Please use the commercial power supply (50/60Hz) that has the sine wave-like to the power supply of the hot-air generator. Please do not use the power supply that has the distortion wave including a high tone wave from the frequency transformation device absolutely. Electron devices of the inside are damaged by high tone wave and noise. -1- 2. Installation 1 Please establish to the horizontal position.please refer to the photograph of the right about the around of inclination. And, please establish to the horizontal position about the right and left. 2 Please fix it firmly as occasion demands. 3 Place where can not establish Upper part of generation thing Place where back is stuck to wall etc. Neighborhood of combustible Place where height is more than 1000m Place where air pressure is low Outdoor, and place where is exposed to the storm Place where ambients humidity is more than 85%R.H. Place where ambients temp. is more than C. Place where acid and corrosiveness gas is floating Place where has vibration Place where has floating objects that pass electricity (Carbon fiber etc.) Room where is tightly sealed and case inside Places of there are many dust 3. Piping 1 Please fix the piping to the outlet and inlet certainly. Leakage of the hot-air is occured without fail on the characteristic of the flexible hose in the case of the piping by the flexible hose to the outlet and inlet of hot-air generator. Electron devices inside the operation panel are damaged by the hot-air of the high temp. that leaked flows backward to the hot-air generator inside. So, please execute the glass tape for the air leakage prevention that was enclosed to the outlet and inlet. 2 Please pipe as thickly, short, and gradual curve as possible. 3 Please insulate sufficiently without fail to piping. 4 Please do not hang the pulling load to the outlet flange in the condition thate the hot-air generator with the outlet flange was fixed. Execution example of the glass tape for the air leakage prevention 4. Power supply 1 Please ask the connection of the power supply and ground construction work to the electric repairing work technic 2 Please connect the power cord in accordance with R(Red), S(White), T(Black), and Ground(Green). Power cord is not belonged TSK-121. So, please prepare separately.(recommendation cord : Cab tire cable 100mm 2 ) 3 Please use the commercial power supply (50/60Hz) that has the sine wave-like to the power supply of the hot-air generator. Please do not use the power supply that has the distortion wave including a high tone wave from the frequency transformation device absolutely. 4 Please establish the exclusive use circuit. Please decide the capacity of the sensitivity current in accordance with the following table in the case that the electric leakage circuit breaker is attached. 5 Please execute the ground construction work to prevent electric shock accident prevention. (Less than 300V : D- class ground Less than 600V : C-class ground) Attention Attention Attention Attention The voltage depression is occurred by too long wiring. So, please pay attention. Please block the power supply without fail at the time of wiring and inspection. Please block the factory power supply without fail because electricity is flowing to the control circuit even if the breaker (NFB) of the hot-air generator is turned. You receive an electric shock when work is conducted in the condition that the power supply is turned. Please secure sufficient capacity in the case that the socket was established for connection. Socket may cause contact defectiveness, absence phase, generation, and malfunction by passing year change. So, please refrain from the use of the socket. Hot-air generator is the device that is used in industry environment mainly. Radio wave obstacle may occur if this is used in residence environment. User of this product must take the appropriate means for obstacle reduction. Model TSK TSK HT 55, HJ-1.5 TSK TSK Rough standard of the sensitivity current of the electric leakage circuit 50mA 50mA 100mA 200mA About 10 times of the early period leakage current are general as the sensitivity current of the electric leakage circuit breaker. -2- 5. Maintenance inspection Test button This is such a test button that confirms whether the breaker (NFB) of this machine operates normally at the time of overheat. One time in a month, please continue to push the button for several seconds in operation stoppage condition (Electricity is flowing). And, please confirm the illumination of the OVERHEAT lamp, operation display of overheat P.9), and trip action of the breaker (NFB) of this machine. After confirmation, please turn the source power supply (factory power supply) and breaker (NFB) of this machine at first. And please turn once again. Test button Individual inspection I recommend that is carried out the individual inspection in the case that the use period exceeded 10 years to have this machine used more safely. Item of the individual inspection Measurement of the insulation resistance value Measurement of the heater current value Increase bundle inspection of each terminal unit Foreign substance mixing inspection and cleaning inside the controller Foreign substance mixing inspection and cleaning inside this machine and inlet Action of the electricity part and generation inspection Other inspection by eyes Please ask to the adjacent electricity businessman about the individual inspection. Attention : Please do not carry out the insulation resistance voltage test of this machine. (It gets finished enforcement at the time of shipment.) It becomes the cause of malfunction. -3- 6. Name of every part Control panel (All machine type community) STOP switch This is the stop switch of blow operation and hot-air operation, and for the cancellation of timer operation. 2 HOT-AIR switch Hot-air operation is started when the switch was pushed. 3 BLOW switch Blow operation is started when the switch was pushed. 4 TIMER switch Time that the operation is started is set up when the switch was pushed. Please push HOT-AIR switch after setting. 5 TIMER switch Time that the operation is stopped is set up when the switch was pushed. Please push HOT-AIR switch after setting. 6 EXT. RUN switch Hot-air generator is operated with the external operation signal and external heater / signal by the switch is continued to push (about 2 seconds). 7 PV display Outlet temp. is displayed. Temp. of the external sensor is displayed by the operation condition is changed to the external sensor. 8 SV display Setting temp. of the outlet is displayed. Setting temp. of the external sensor is displayed by the operation condition is changed to the external sensor. 9 AIR VOL CNTL display Setting value of the air volume control (Frequency setting) is displayed. (Only the inverter installation machine type) TIMER display 11 HEATER lamp 12 TEMP. ALM lamp Setting time of the timer is displayed. Time is reduced by time counting. / of the heater is displayed by illumination and flickering. This is lighted within the range of the temp. alarm setting value in the case that temp. alarm setting is input. 13 EXT. CNTL lamp This is lighted when the operation condition was changed to the exte 14 EXT. SENSOR lamp This is lighted when the operation condition was changed to the exte 15 OVERHEAT lamp This is lighted and the breaker (NFB) is become trip in the case that the heater case inside became a abnormal high temp. 16 TEMP. WARN. lamp Breaker (NFB) is become trip or bloe operation is become in the case that discharge temp. became a high temp. or suction temp. became over the permission temp. of the blower. 17 BLOWER WARN. lamp This is lighted when the blower became the overload and operation stops. 18 PUSH TO TEST buttom Breaker (NFB) is become trip by the button is pushed. 19 MODE switch This is used in the case that the operation condition is changed. -4- MODEL : TSK-52 Heatproof blower (Hot-air circulation type) Handle Hot-air outlet Outlet temp. sensor (Thermocouple JISK) Power cord Breaker (NFB) Service terminal Control panel MODEL : TSK-52H6 Air filter Silent cover Vortex blower (Inclusion) Remote operation switch (with cord 6m) Hot-air outlet (Male type ferrule) Air volume control dumper Outlet temp. sensor (Thermocouple JISK) Free caster Control panel Breaker (NFB) Reverse phase lamp Power cord Pressure abnormal alarm buzzer Service terminal Pressure sensor -5- 7. Service terminal Service terminal of the input and output is equipped to all types. Please use as occasion demands. Type that is used TSK TSK-22H4 32H5 RC E.S+ E.S- :Connector for connection of Remote controller This is the connector for connection of remote cable in the case that the remote controller of the option is used. :External sensor input terminal Please connect the terminal of the external sensor. ( K+ E.S+ K- E.S- Tightening torque : 0.5N m) Input terminal Mini terminal (Application electric wire Shield wire AWG24-16 Peel length 7-9mm) Tightening torque : 0.4N m Necessary tool : No.1 Plus driver or 3mm Minus driver -6- E.C+ E.C- E.R E.H COM :External temp. control input terminal This is used in the case that temp. is controlled by other temp. controllers. Please input SSR drive reverse action output (DC11-24V). At this time, please use the temp. controller of this machine as outlet temp. upper limiter. :External operation input terminal This is used in the case that the hot-air generator is operated by the outside signal. Input is for the contact output. (Terminal voltage is less than DC15V 3.5mA.) :External heater input terminal This is used in the case that the heaterr is turned / by the outside signal. Input is for the contact output. (Terminal voltage is less than DC15V 3.5mA.) :Input common terminal This is common for the external operation input terminal E.R and external heater input terminal E.H. Terminal voltage of the external operation input terminal E.R and external heater input terminal E.H is less than DC15V 3.5mA. Please prepare the relay that has the contact capacity that can open and close this voltage. Please change the external operation mode by pushing the EXT. RUN switch of this machine in the case that the external operation input and external heater input is used. Output terminal Contact capacity is less than DC30V 80mA. (Unvoltage point of contact signal output) Mini terminal (Application electric wire Shield wire AWG24-16 Peel length 7-9mm) Tightening torque : 0.4N m Necessary tool : No.1 Plus driver or 3mm Minus driver BLW HOT T.W. T.A BW. OVH COM :Blow output terminal :Hot-air output terminal :Temp. warning output terminal :Temp. alarm output terminal :Blower warning output terminal :Overheat output terminal :Output common terminal This terminal becomes when the blower is operating. This terminal becomes when the hot-air is operating. This terminal becomes at the time of the temp. warning. This terminal becomes when the temp. alarm was output. This terminal becomes at the time of the blower warning. This terminal becomes at the time of overheat. Protection circuit is not installed to unvoltage contact output. So, please do not connect the induction load (solenoid valve and conductor etc.). Attention :Please wire after the power supply is blocked without fail in the case that the service terminal is used. You receive an electric shock if you wired in the condition which electricity is flowing. And, please attach a terminal cover without fail after wiring. Attention :Please do not unite or wire that was adjoined the wiring of the service terminal with the power supply line, high tone wave line. Type that is used TSK HT HJ-1.5 TSK-52H6 53H7 62H8 72H9 82H10 Input terminal M3 20P The upper row of the terminal Tightening torque : 0.5N m A1 A2 :External operation / terminal This is used in the case that the hot-air generator is operated by the outside signal. Input is for the contact output. (Terminal voltage is less than DC24V :External heater / terminal A3 A4 A5 This is used in the case that the heaterr is turned / by the outside signal. Input is for the contact output. (Terminal voltage is less than DC24V 7mA.) :Input common terminal This is common for the external operation / terminal A1 and external heater / terminal A2. :External temp. control input terminal This is used in the case that temp. is controlled by other temp. controllers. Please input SSR drive reverse action output (DC11-24V). At this time, please use the temp. controller of this machine as outlet temp. upper limiter. (A4 + A5 -) A6 A7 :External sensor input terminal Please connect the terminal of the external sensor. (K+ A6 K- A7 ) Terminal voltage of the external operation / terminal A1 and external heater / terminal A2 is less than DC24V 7mA. Please prepare the relay that has the contact capacity that can open and close this voltage. Please change the external operation mode by pushing the EXT. RUN switch of this machine in the case that the external operation / and external heater / is used. A8 A9 A10 :Terminal for connection of Remote controller This is the terminal for connection of remote cable in the case that the remote controller of the option is used. (For communication of the remote controller) Output terminal M3 20P The Lower berth of the terminal Tightening torque : 0.5N m Contact capacity is less than DC30V 80mA. (Unvoltage point of contact signal output) B1 B2 B3 B4 B5 B6 B7 :Blow output terminal This terminal becomes when the blower is operating. :Hot-air output terminal This terminal becomes when the hot-air is operating. :Temp. warning output terminal This terminal becomes at the time of the temp. warning. :Temp. alarm output terminal This terminal becomes when the temp. alarm was output. :Blower warning output terminal This terminal becomes at the time of the blower warning. :Overheat output terminal This terminal becomes at the time of overheat. :Output common terminal B8 B9 B10 :Terminal for connection of Remote controller This is the terminal for connection of remote cable in the case that the remote controller of the option is used. (For power supply of the remote controller) Voltage DC24V has occurred to the remote controller power supply terminal B9-B10. Please never short-circuit. Hot-air generator malfunctions without fail if short-circuits. Attention :Please wire after the power supply is blocked without fail in the case that the service terminal is used. You receive an electric shock if you wired in the condition which electricity is flowing. And, please attach a terminal cover without fail after wiring. Attention :Please do not unite or wire that was adjoined the wiring of the service terminal with the power supply line, high tone wave line. -7- Output situation of each output terminal TSK TSK-22H4 32H5 Output terminal Action of the hot-air generator Blow output Heater output Temp. warning Temp. alarm Blower warning Overheat output terminal terminal output terminal output terminal output terminal terminal BLW HOT T.W. T.A BW. OVH Usually stop Blow operation Hot-air operation Cooling operation Temp. alarm output Overheat Overheat sensor barnout In the case that the discharge temp. upper limit is exceeded In the case that the suction temp. upper limit is exceeded Outlet sensor barnout Inlet sensor barnout 1 Inlet sensor barnout 2 Inside temp. warning of the hot-air generator Inside SSC temp. warning of the hot-air generator Blower warning External sensor barnout Reverse connection of each temp. sensor/minus temp. detection Opposite phase warning (Only H-type) 1 C type : At the time of the inlet sensor barnout of TSK H type : At the time of the inlet sensor barnout of TSK-22H4-32H5. TSK HT HJ-1.5 TSK-52H6 53H7 62H8 72H9 82H10 Action of the hot-air generator Blow output Heater output Temp. warning Temp. alarm Blower warning terminal terminal output terminal output terminal output terminal B1 B2 B3 B4 B5 Usually stop Output terminal Overheat output terminal B6 Blow operation Hot-air operation Cooling operation Temp. alarm output Overheat Overheat sensor barnout In the case that the discharge temp. upper limit is exceeded In the case t
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