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CONSTRUCTION AND INDUSTRY SPECIAL STEEL WIRE ROPES TEUFELBERGERand拖飞宝 ar ei nt er nat i onal l yr egi s t er edt r ademar k softeufelbergerges. m. b. H.Aus t r i a TEUFELBERGER SEIL GES.M.B.H. TOGETHER
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CONSTRUCTION AND INDUSTRY SPECIAL STEEL WIRE ROPES TEUFELBERGERand拖飞宝 ar ei nt er nat i onal l yr egi s t er edt r ademar k softeufelbergerges. m. b. H.Aus t r i a TEUFELBERGER SEIL GES.M.B.H. TOGETHER IN MOTION Success through perfection. The name TEUFELBERGER stands for a dynamic group of companies with three strategic business divisions and more than 200 years of experience.750 dedicated employees work for customers in more than 100 countries. Together in motion. Whether for transport, fixing or securing of people and goods our ropes, strapping materials and twines provide for movement while keeping things together. But we are also constantly moving in another sense of the word: the quick response to the requirements of our customers as well as the continual improvement, innovation and diversification of our products are inherent to our corporate culture and reflect the dynamics that distinguishes us. Close cooperation with our customers and suppliers, the creation of synergies offered by the three technologies as well as the closeness of the family-owned enterprise to its employees are further examples of what makes us unique. We understand ourselves as a provider of solutions for the optimized use of high-grade products that ensure our international customers that their processes come off smoothly and their objectives are achieved. Superior know-how, new technologies and comprehensive service ensure top quality and reliability. In our three technologies wire rope, fiber rope and extrusion we set standards in more than 100 countries. WIRE ROPE FIBER ROPE FIBERS & PLASTICS Crane ropes for cranes in the building industry, in harbours, on boats and offshore platforms Ropeway ropes for passenger and material ropeways as well as winch ropes for slope groomers Rope and safety: equipment for lifting, conveying and securing Yachting ropes for motorboats and sailing boats Technical fiber ropes for industrial applications, technical winches and forestry applications Fall protection: harnesses and ropes for industrial applications, treecare Composite Braiding: composite fiber architecture for automotive, aeronautics and general industry Strapping products for automatic packaging machines, for strapping of cans, papers, building materials, wood, fiber bales Baler twines for the rational mechanical harvesting of straw and hay 4 TEUFELBERGER SEIL GES.M.B.H. SUCCESS THROUGH PERFECTION Teufelberger Seil Ges.m.b.H. fully concentrates on special high-quality steel wire ropes in all aspects of production, research & development, marketing & sales activities: top quality products are the basis of our success. We care more for our customers is the mission of the Teufelberger Seil Ges.m.b.H. Joint development work with OEM s, close cooperation with our suppliers and highly qualified staff ensure that our products fulfill your requirements at 100%. Two production sites with modern machinery, an own research and development department along with close cooperation with our subsidiaries ensure that our know-how is transferred optimally into your success. From petroleum industry to harbours, building sites and forestry, to ropeways for passengers and goods Teufelberger s special steel wire ropes and systems for personal safety are perfectly tailored to fit your field of application. The power of innovation and quality awareness for the benefit of our customers. Long-term cooperation with universities and research institutions, and numerous key-users in the aftermarket, stand for our focus on customer requirements. We give research & development top priority which is in a decentralized company structure to exploit synergies. Our quality awarness is evident by fulfilling ISO 9001 as well as compliance to industry-specific standards. 5 TEUFELBERGER SEIL GES.M.B.H. FULL POWER AROUND THE CLOCK The power of innovation and quality awareness for the benefit of our customers. Long-term experience, research & development and exceptional quality have made us one of the leading rope producers in the world. Expertise Our special steel wire ropes are designed for fulfilling the requirements of your application in an optimal way. Worldwide reference projects serve to award our work. We issue certification reports for ABS, DNV, API, BV, RINA, GL, LR, RS, NKK, and CGS according to your requirements. Highest quality Only high-strength material and state-of-the-art production processes are used for our products. Service around the clock Our 24-hour hotline and top service teams ensure that our experts are available within the shortest time possible wherever required. Expert consultancy Teufelberger s network of consultants ensures that expert support is close to you. Our staff is especially trained for your application which translates into cooperative development of the most useful answer to any problems which may occur. Delivery reliability Teufelberger s management of orders ensures optimal processing in production and logistics. Research and development Increasing customer requirements are challenging us. Our R & D department provides permanent product improvement in terms of safety, reliability and service life. 24-hour hotline: +43 (0) TEUFELBERGER SEIL GES.M.B.H. TECHNOLOGIES FOR YOUR BENEFIT Our know-how provides essential advantages in use and effective cost savings. Our special steel wire ropes achieve outstanding service life, provide best possible safety for persons and devices and reduce maintenance, replacement and organization costs. PLASTFILL INSERT The lubricated steel core is enclosed in a tight synthetic coat. Advantages: long service life through permanent lubrication resistance against pressing and lateral pressure higher breaking forces through reduced friction in the rope The strands are embedded in the synthetic coat during the stranding process. Advantages: exact strand position with consistent interstices for reduced internal abrasion equal load shares at all components due to optimized construction SUPERFILL COMPACTION TECHNOLOGY Our compaction method has been developed in close cooperation with universities and independent research institutions. Each rope strand is compacted in a specific procedure with the aim of significantly improving the rope s properties: up to 30% more breaking forces than non-compacted ropes prolonged service life due to reduced nominal stress use of smaller rope diameters of the same breaking load (important for new crane constructions) smooth rope surface result in reduced abrasion on rope, sheaves and drums a continuous constant wire rope diameter tolerance for long lengths With SUPERFILL Without SUPERFILL GALVANIZED STEEL WIRES Our steel wires are galvanized before they are drawn in order to achieve high wire precision. This ensures optimal stability and service life. Galvanization in combination with our PLASTFILL TM technology provides for extreme resistance against corrosion. 7 TEUFELBERGER SEIL GES.M.B.H. High-Performance Steel Wire Ropes High-performance steel wire ropes made by TEUFELBERGER belong to the very best worldwide. To make it easier for our customers to choose the right steel rope for their specific purpose, we have now divided our existing product portfolio into three separate product classes: EVOLUTION, PERFECTION, and EXECUTION. These product classes differ in their technical features, achieve different performance levels, and are therefore marketed in different price segments. TEUFELBERGER s new product classification makes it easier for you to find the right steel wire rope for your specific purpose. velopment and improvement in this product class. EVOLUTION ropes made by TEUFELBERGER are your product of choice if highest performance is what you are looking for. perfection Characteristics evolution perfection EXECUTION Yet, no matter which rope you choose, you will al- High-performance steel wire ropes of this pro- Performance ways get a high-quality high-performance TEUFEL- duct class also feature extremely high breaking BERGER product which, as usual, offers you great forces that are usually higher than those of com- value for money. parable competitor products. In addition, service life and performance were improved considerably. Products of the various product classes are In view of the somewhat lower cost of investment characterized by the following features: as compared to our EVOLUTION class ropes, what EVOLUTION you get is excellent value for money and high operational reliability in rough environments. The ropes of our premium class are global market leaders in their respective product categories. EXECUTION Constituting an ideal combination of highest brea- Products of this category are special steel wire king forces, exceptionally long service lives in the ropes as well, offering a significantly better per- roughest conditions, and top-level performance for formance and higher breaking forces than con- the respective types of use, they achieve a subs- ventional standard ropes. Generally, these ropes tantial improvement of the total cost of ownership are compacted, have an optimized structure, and (TCO) in spite of the required higher initial in- constitute an excellent choice if what you are loo- vestment. Intensive in-house and external testing, king for is a marked improvement in performance both on our testing facility for crane ropes and also as compared to standard ropes. The lower cost of in cooperation with our partners (leading crane investment provides an ideal springboard for your manufacturers), form the basis for continued de- entry into the world of special steel wire ropes. 9 ROPES FOR TOWER CRANES Safety and reliability are vital characteristics for ropes used in building construction. The trend toward utilizing equipment at the limits of its capacity leads to unexpected downtimes caused by rope problems and, as a consequence, generates extra costs. 24 hours a day, 365 days a year, TEUFELBERGER ropes stand the test around the globe on tower cranes of industry-leading manufacturers. YOUR BENEFITS Utmost safety Even with enormous lifting heights, there is virtually no rotation of the hook block on our non-rotating hoisting ropes. The high breaking forces are achieved thanks to CAD-optimized rope design, parallel lay of the inner rope, and SUPERFILL compaction. Long service life The computer-optimized rope geometry and the ideal distribution of the load between the inner and the outer rope layers ensure the outstanding durability of our ropes. Grease inside the rope provides for optimum lubrication. Many of these ropes come with a PLASTFILL insert. Good value for money Their high minimum breaking force allows crane designers to use thinner ropes and smaller rope sheaves and drums. Excellent winding performance on rope drums thanks to the ropes high form stability against lateral pressure. Handling Our ropes are flexible. This makes them easy to handle. PRODUCT PORTFOLIO TOWER CRANES EVOLUTION TK 17* rotation-resistant langs lay rope featuring SUPERFILL compaction technology, suited for hoisting to extreme heights and high loads PERFECTION TK 15* rotation-resistant regular lay or langs lay design, specifically suited for hoisting to great heights 612 W 6-strand regular lay rope; suited for use as trolley rope and mounting rope QS 816 V 8-strand regular lay rope, suited as guyline, stay rope, and as mounting rope * Langs lay ropes may be used with multi-layer winding (on the drum) only, or they must be subjected to periodical, non-destructive checks. 10 ROPES FOR TRUCK- MOUNTED AND CRAWLER CRANES The capacity of mobile cranes continues to increase. In this context, the focus clearly is on greater flexibility, the handling of even heavier loads, and on boosting performance. TEUFELBERGER makes high-performance hoisting ropes featuring highest breaking forces and perfectly suited for multi-layer winding. YOUR BENEFITS Utmost safety Extremely high breaking forces, especially due to SUPERFILL compaction technology, guarantee utmost safety for your application. Optimum winding performance thanks to excellent form stability against lateral pressure. No rotation Our non-rotating TK ropes ensure safety at work even for great lifting heights. Longer service life Grease inside the rope ensures permanent lubrication and extend the lifetime. Expertise Our long-standing experience in the crane industry allows us to tailor our products to your specific needs. PRODUCT PORTFOLIO TRUCK-MOUNTED AND CRAWLER CRANES Non-rotating langs lay ropes used as hoisting ropes: EVOLUTION TK 17* featuring SUPERFILL compaction technology, suited for extreme lifting heights and high loads PERFECTION TK 15* with inner rope in SUPERFILL compaction technology * Langs lay ropes may be used with multi-layer winding (on the drum) only, or they must be subjected to periodical, non-destructive checks. 11 ROPES FOR CIVIL ENGINEERING For a top-level performance, various applications of relevance to civil engineering such as drilling, trench-cutting, grabbing, or pile-driving require rope types tailored to the specific purpose. Especially in the field of civil engineering, TEUFELBERGER brings long-standing experience obtained by cooperating with leading equipment manufacturers and prestigious end customers. YOUR BENEFITS Utmost safety TK ropes are non-rotating. Even with extreme lifting heights, there is virtually no rotation of the hook block. The high breaking forces are achieved thanks to the use of cutting-edge software solutions in rope design, parallel lay of the inner rope, and SUPERFILL compaction. Long service life The computer-optimized rope geometry and the ideal distribution of the load between the inner and the outer rope layers ensure the outstanding durability of our ropes. Grease inside the rope provides for optimum lubrication. Many of these ropes come with a PLASTFILL insert. Good value for money Their high minimum breaking force allows crane designers to use thinner ropes and smaller rope sheaves and drums. Excellent winding performance on rope drums thanks to the ropes high form stability against lateral pressure. Handling Our ropes are flexible. This makes them easy to handle. PRODUCT PORTFOLIO BORED PILE GRAB EVOLUTION TK 16 rotation-resistant regular lay rope, suited for use as hoisting rope and closing rope QS 816 V 8-strand regular lay rope, suited for use as stay rope and boom stay rope (neck rope) QS 816 V(G)* 8-strand regular lay or langs lay rope suited for use as luffing rope EVOLUTION Q8* 8-strand regular lay or langs lay rope suited for use as luffing rope DIAPHRAGM WALL GRAB QS 816 V 8-strand regular lay rope, suited for use as luffing rope, hoisting rope, and hoisting/closing rope QS 816 V(G)* 8-strand regular lay or langs lay rope, suited for use as luffing rope * Langs lay ropes may be used with multi-layer winding (on the drum) only, or they must be subjected to periodical, non-destructive checks EVOLUTION Q8* 8-strand regular lay or langs lay rope, suited for use as luffing rope 12 PRODUCT RANGE CABLE DREDGER EVOLUTION TK 16* rotation-resistant regular lay or langs lay rope, suited for use as hoisting rope QS 816 V 8-strand regular lay rope, suited for use as stay rope and boom stay rope (neck rope) QS 816 V(G)* 8-strand regular lay or langs lay rope, suited for use as luffing rope EVOLUTION Q8* 8-strand langs lay rope, suited for use as luffing rope SLURRY TRENCH CUTTER EVOLUTION TK 16* rotation-resistant regular lay or langs lay rope, suited for use as hoisting rope PERFECTION TK 15* rotation-resistant regular lay and langs lay rope, suited for use as hoisting rope QS 816 V 8-strand regular lay rope, suited for use as stay rope and luffing rope (neck rope) QS 816 V(G)* 8-strand regular lay or langs lay rope suited for use as luffing rope EVOLUTION Q8* 8-strand langs lay rope suited for use as luffing rope ROTARY DRILLING RIG EVOLUTION TK 16* rotation-resistant regular lay or langs lay rope, suited for use as hoisting rope PERFECTION TK 15 rotationresistant regular lay rope, specifically suited for useas hoisting rope and auxiliary hoisting rope PILE DRIVER EVOLUTION TK 16 rotation-resistant regular lay rope suited for use as hoisting rope PERFECTION TK 15* rotation-resistant regular lay and langs lay rope suited for use as hoisting rope and auxiliary hoisting rope QS 816 V 8-strand regular lay rope suited for use as stay rope and boom stay rope (neck rope) * Langs lay ropes may be used with multi-layer winding (on the drum) only, or they must be subjected to periodical, non-destructive checks. 13 ROPES FOR SCRAPER INSTALLATIONS AND PONTOON CRANES The rough operating conditions cable dredgers need to cope with in gravel mining put the ropes to the test, especially in terms of flexibility and resistance to shocklike loads. YOUR BENEFITS Utmost operational safety Certain ropes for cable dredgers come with a fiber insert. This insert helps ensure a greater resistance to shock-like loads frequently encountered in gravel mining. Optimized value for money An ideal cost/benefit ratio can only be achieved with top quality steel wire ropes. TEUFELBERGER s quality products will definitely help you optimize your total costs and boost performance at the same time. Utmost safety Our ropes provide extremely high breaking forces, as necessary. They ensure the best possible safety for your application. Expertise Cooperating closely with leading manufacturers and users, we are familiar with the special requirements for cable dredgers. Therefore, we are in a position to attune our products perfectly to your needs. PRODUCT RANGE PS 610 F* 6-strand langs lay rope in SUPERFILL designwith plastified fiber insert QS 816 V 8-strand regular lay rope in SUPERFILL design with PLASTFILL technology EVOLUTION Q8 8-strand regular lay rope, suited as hoisting rope * Langs lay ropes may be used with multi-layer winding (on the drum) only, or they must be subjected to periodical, non-destructive checks. 14 ROPES FOR INDOOR CRANES AND GANTRY CRANES Safety and reliability are vital characteristics for steel wire ropes used in industrial installations such as indoor or gantry cranes. 24 hours a day, 365 days a year. Unexpected failures of an installation may shut down entire production lines and end up being quite costly. Additional standby facilities are rarely, if ever, available. Ropes need to have large service life reserves lasting beyond the next scheduled inspection. We are experts when it comes to meeting these criteria. YOUR BENEFITS Reliability Being a manufacturer with centuries of experience, we have specific expertise regarding our customers needs. Therefore, we are able to develop ropes guaranteeing the best possible service life. Utmost operational safety Extremely high breaking forces, achieved in particular through SUPERFILL compaction technology, ensure utmost safety for your application. Bending cycle Our steel wire ropes specifically developed for your needs offer excellent bending-cycle characteristics. Shock resistance Thanks to its radial-elastic rope structure, our 8-strand EVOLUTION Q8 in particular effectively absorbs dynamic forces and, as a result, achieves top-level operational performance. Total cost of ownership The combination of these factors significantly increases the life span of your rope, shortens periods of standstill, and reduces maintenance costs. At the bottom line, what you get is a clear reduction of total costs. PRODUCT RANGE EVOLUTION Q8 8-strand regular lay rope, suited for use as hoisting rope QS 816 V 8-strand regular lay rope, suited for use as hoisting rope in multi-layer and single-layer winding applications for indoor and gantry cranes, and for warehouse winches and inclined hoists 15 RECOMMENDED STEEL WIRE ROPES Rope Designation RCN Diameter Description Superfill inside outside Plastfill evolution EVOLUTION TK 16* mm mm One of the best hoisting ropes with great breaking forces and high flexibility! evolution EVOLUTION TK 17* mm mm Top hoisti
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